Concrete Repair Materials

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Concrete Repair Materials 2017-07-22T17:51:44+00:00

Material systems for Concrete Repair and Restoration | Crack Repair Products

Concrete repair material and concrete restoration products are required on almost every decorative concrete project in North Carolina and South Carolina. Sometimes concrete repair material and concrete restoration IS the project. We have a comprehensive range of material solutions for concrete repair and concrete restoration and can help you decide the best combination of material systems for your project. From coating removal products and cleaning to crack treatment systems and repair mortar bag mixes, you can count on us to have exactly what you need for your next concrete repair material and concrete restoration project. Comprehensive technical support and training is available for each of these concrete repair material systems.

Deep Patch thick concrete repair mortar

Deep Patch | Thick Concrete Repair Mortar Bag Mix

Deep Patch concrete repair mortar is used for patching large holes in damaged concrete surfaces. SureCrete Design Products Deep Patch is a just-add-water concrete repair bag mix that will fill voids and other damaged areas of concrete floors from one-eighth inch up to two inches. Deep Patch may be extended with aggregate for thick concrete repairs. Use Deep Patch to fill concrete floor spalls, build ramps, repair loading dock areas and to level concrete slabs.

SureCrete Flash Patch fast setting concrete patch material system

Flash Patch | Fast Setting Thin Concrete Repair Mortar Bag Mix

Flash Patch is a single component cement based thin concrete repair patching compound system providing a workable, no-slump patch that sets quickly for a fast return to service. Just add water concrete repair bag mix system for concrete repair up to one inch thick. Self bonding concrete repair.

SureBroom concrete repair for heavy traffic

SureBroom | Traffic Rated Concrete Texture Overlay Bag Mix

SureBroom is a superior high-strength thin concrete texture overlay system for extreme high traffic areas. SureBroom is a just-add-water concrete repair mortar used to repair and resurface worn and damaged concrete driveways, parking lots, loading docks, sidewalks and other concrete slabs. The thin concrete overlay repair mortar may be finished smooth or in broom texture. SureBroom traffic rated concrete repair overlay bag mix is available in natural gray color, and also in white base which may be colored using TruColor integral overlay color packs. SureBroom achieves over 6000 PSI when cured, which is significantly stronger than most other concrete texture overlay products.

SCT-22 Concrete Spall and Crack Treatment for concrete crack repair

SCT-22 | Concrete Spall and Crack Treatment System

Surecrete SCT-22 concrete crack treatment is a rapid set, technologically advanced, high strength, ultra-low viscosity urethane treatment material. This two-part, 1:1 system is 100% solids, no VOCs and designed for rebuilding spalls and treating static cracks in concrete very quickly. SCT-22 concrete crack repair product may be used before the application of an overlay for concrete that has random cracking or as a stand-alone treatment for hairline cracks and damaged concrete. SCT-22 concrete crack repair may be used with or without clean aggregate sand filler.

Roadware 10 Minute Concrete Mender Concrete Crack Repair System

Roadware 10 Minute Concrete Mender

Roadware 10 Minute Concrete Mender is a high-penetration two-part hybrid urethane that combines with sand to form a tough instant polymer concrete. This nearly water thin formula is designed to microdowel deep into the host concrete creating extremely high bond strengths, reinforcement of the repair area as well as permanent repairs. Roadware 10 Minute Concrete Mender produces polymer concrete repairs that absorb the shock and transfers the load of heavy traffic without cracking or disbonding.  It is highly chemically resistant and can be applied in a wide range of temperatures.  It is excellent for industrial floor repairs subject to forklift traffic and harsh conditions.

Penetron Surfix Blend Patch Fast Set Concrete Repair Mortar Material System

SURFIX BLEND PATCH | Polymer Modified Rapid Setting Horizontal, Vertical and Overhead Repair Mortar

SURFIX BLEND PATCH performs as a fast-setting, cement-based, one-component, polymer-modified, concrete and masonry patching material ideally suited for horizontal, vertical and overhead repair applications. Used for filling honeycombs and spalls on above or below grade, vertical and overhead cementitious substrates. Perfect for patching precast products, concrete pipe, curbs, sidewalks, bridges and wall panels. Can be used to correct substrate irregularities of forms or unconsolidated concrete.

Thick concrete repair material system Surefix DFS from Penetron Specialty Products

SURFIX DFS | High Strength Fast Setting Trowel Grade Patch for Deep Fill Applications

SURFIX DFS is a high early strength, fast-setting, cementitious compound used for areas where fast repairs are necessary and the concrete surface must be put back in service promptly. SURFIX DFS concrete repair material is excellent for use in areas that are exposed to cold temperatures. Used from 1/2″-2” thick and can be extended with aggregate for thicker repairs.

Screed Set Thin Concrete Patch Material SurFix Penetron SP

SURFIX SCREED SET | Polymer Modified Rapid Setting Screed and Ramping Mortar

SURFIX SCREED SET is a polymer-modified, rapid-setting, interior and exterior screed mortar ready to install (just add water). Ideal for ramping transitions or creating screed sloped surfaces, it has a creamy consistency for easy placement and finishing. The quick cure time allows use much sooner than conventional cement-based mortars.

Thin finish trowel leveling compound skim coat material

SURFIX SKM | Polymer Modified Rapid Setting Trowel Applied Patching Compound

SURFIX SKM is a polymer-modified, rapid-setting, interior patching compound used to fill voids and smooth the surfaces of open concrete and wood underlayments prior to the installation of finished floor coverings. Common floor coverings can be installed in as little as 1 hour.

Penetron SurFix FEP Trowel Cement Underlayment Material

SURFIX FEP | High Performance Cement Based Skim Coating and Patching Compound

SURFIX FEP is a cement-based, rapid-setting underlayment used to smooth subfloors prior to the installation of finished floor covering. It chemically combines with the mix water, avoiding associated installation problems and is compatible with all approved adhesives. SURFIX FEP has a creamy consistency, exceptional coverage and durable bond.

For more information on how to repair and restore concrete, concrete repair material advice and product takeoff assistance, call us at 704-333-4235. Use the Contact Us page and we will respond as soon as possible. Please stop by our showroom in Charlotte NC for more product information on these material systems.

Delivery is available anywhere in North Carolina and South Carolina, to Asheville, Charlotte, Greensboro, Raleigh, Fayetteville or Wilmington NC, or Columbia, Greenville, Florence or Charleston SC.

Additional information on these concrete repair and concrete restoration systems:

Deep Patch | Thick Concrete Repair Mortar Bag Mix

SureCrete Design Products Deep Patch concrete repair mortar bag mix is a single component, just add water cement based chemical patching compound system providing a patch that goes from 1/8″ to two inches neat. Deep Patch concrete repair is a suitable alternative to destroying old, damaged concrete and having to replace a new slab entirely. Concrete repair made with Deep Patch is ready for the application of a finish texture cement overlay after just twenty four hours. Deep Patch is used to repair concrete in North Carolina and South Carolina.

Specifications and properties of Deep Patch Thick Concrete Repair Mortar from SureCrete Design Products

Coverage: 0.46 cubic feet per 50 pound bag
Shelf Life: one year in unopened package
VOC Rating: 0 g/L
Compressive Strength: ASTM C 109, 24 hours 3,130 PSI; 28 days 5,000 PSI
Tensile Strength: ASTM C 109, 1 day 280 PSI; 28 days 890 PSI
Flexural Strength: ASTM C 348, 1 day 210 PSI; 28 days 550 PSI
Abrasion Resistance: grams lost at 0.25″ thickness, 24 hours 1 gram; 7 days 1 gram

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Flash Patch | Fast Setting Thin Concrete Repair Mortar Bag Mix

SureCrete Design Products Flash Patch concrete repair bag mix can receive a finish coat in a little as one hour. Flash Patch just add water fast setting concrete repair mortar is as easy as mix concrete in a bucket. Flash Patch offers superior bonding power without additional bonding agents. This concrete repair bag mix system is able to patch low spots, divots, and spalls in concrete floors. Available from Turning Point Innovations in Charlotte North Carolina.Flash Patch is designed for heavy traffic concrete repairs, as it has the resilience to patch commercial loading docks, parking lots, walkways, entryways, and parking garages.

Specifications and properties of Flash Patch from SureCrete Design Products

Coverage: per 50 pound bag, 0.45 cubic feet, or 12 square feet at 0.5 inch thickness
Pot Life: 5-10 minutes
Shelf Life: one year in original unopened container
VOC Rating: 0 g/L
Compressive Strength: 3 hours 3,090 PSI; 24 hours 4,850 PSI; 28 days 6,042 PSI
Set Time: at 77 degrees: Initial = 15-25 minutes; Final = 30-45 minutes

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SureBroom | Traffic Rated Concrete Texture Overlay Bag Mix

SureCrete Design Products SureBroom is engineered to transform old, spalled and broken concrete to a freshly surface in a variety of finish textures. Typical areas requiring SureBroom traffic rated concrete repair overlay include parking decks, driveways, sidewalks, parking lots, and retail storefronts. SureBroom may be applied with a concrete broom or by a combination of compressed air spray equipment and trowels or squeegee. Concrete repair and concrete surface texture restoration using SureBroom is often more economical than demolition and replacement of concrete slabs anywhere in North Carolina or South Carolina.

Specifications and properties of SureBroom traffic rated thin concrete overlay texture bag mix from SureCrete Design Products

Coverage: Approximately 90 square feet in two coats per 50 pound bag (varies based on substrate
and application)
VOC Rating: 0 g/L
Shelf Life: one 1 year in original unopened container
Mixing Ratio: 4 to 6-1/2 quarts water per 50 pound bag
Base Color: White or Gray
Density: 132 pounds per cubic foot
Compressive Strength: ASTM C-109, 6,128 PSI at 28 days
Flexural Strength: ASTM C-78, 1,575 PSI at 28 days
Tensile Strength: ASTM C-190, 910 PSI at 28 days
Abrasion Resistance: ASTM C-944, 1 day 1 gram lost, seven days 1 gram lost
Shear Bond: ASTM C-882, 1,232 PSI at 7 days, 1,695 PSI at 28 days

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SCT-22 | Concrete Spall and Crack Treatment System

The rapid set time of SCT-22 Concrete Spall and Crack Treatment System makes it the best concrete crack repair material option for industrial warehouse floors with high traffic area spalls and joint damage, anywhere in North Carolina or SouthCarolina. Fast cure concrete repairs are ready for heavy traffic in as little as 45 minutes. SCT-22 Concrete Repair System cures from -20 degrees F to 130 degrees F. SCT-22 is a USDA approved concrete crack repair system and an FDA approved concrete repair material.

Specifications and Properties of SCT-22 Concrete Spall and Crack Treatment System from SureCrete Design Products

Coverage per 22 oz cartridge = 1/4″ wide X 3/4″ deep X 17′ long crack (without sand)
Pot Life: Approx. 3 mins
Shelf Life: One year in original unopened container
VOC Rating: 0 g/L
Solids Content: 100%
Hardness: ASTM D2240, 67-72 Durometer
Tensile Strength: ASTM D412, 4,600 PSI
Elongation: ASTM D412, 6-8%
Compressive Strength: ASTM C10, 4,800 PSI (with sand); 3,900PSI (neat)
Bond Strength: ASTM 882-99, 3,450 PSI

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SURFIX BLEND PATCH | POLYMER-MODIFIED, RAPID-SETTING, HORIZONTAL, VERTICAL AND OVERHEAD REPAIR MORTAR

Use for both interior and exterior applications. Can be applied overhead and vertically without the use of forming aides. Apply to 1/4-2”. Fast-set mortar that can be troweled, shaped and shaved after initial set. One-component, only add water. Bonds tenaciously to cement-based substrates. Set time is approximately 30 minutes.

TECHNICAL DATA

Compressive strength (ASTM C109):

3 hours 3,000 psi

1 day 4,000 psi

7 days 5,000 psi

28 days 5,500 psi

Approximate coverage:

0.48 cu ft, or approximately 23 sq ft at 1/4” thickness.

Color:

Gray

Application temperature range:

40-95 deg F

Set (ASTM C191; 70 deg F, 50% RH):

Initial set 10 to 15 minutes

Final set 20 to 30 minutes

Freeze/Thaw resistance (ASTM C666) Method “B”:

After 300 cycles 1% loss due to slight scaling; no spalling

Average scaling resistance (ASTM C672-98):

Number of cycles 25

Rating 0

Condition of surface No scaling visible

Shear bond strength (ASTM C882):

1 day 1,035 psi

7 days 1,650 psi

Flexural strength (ASTM C348):

1 day 1,142 psi

28 days 1,180 psi

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SURFIX DFS | HIGH-STRENGTH, FAST-SETTING, TROWEL-GRADE PATCH FOR DEEP FILL APPLICATIONS

Concrete roads and highways in North Carolina. Bridge decks and parking garages in South Carolina. Airport runways and taxiways. Warehouse and distribution centers. Manufacturing and storage facilities. Cold storage and food processing plants. Loading docks and wastewater treatment facilities. One component product mixed with clean water. No need for primers or liquid activators. A hydraulic-based, non-corrosive cementitious product that is fully compatible with concrete. Fast-setting and rapid-strength development allows fast turnaround of repaired areas. High early strength – over 2000 psi in 1 hour. Can be extended with pea gravel for large or thick repairs, which allows for a higher yield. Freeze/thaw durable and resistant to scaling by de-icing chemicals, allowing for excellent long-term performance in cold environments. Contains both polymers and fibers, increasing bond, tensile and flexural strength. Meets ASTM C928 (Specification for Very Rapid Hardening Cementitious Repair Materials). Zero VOC: SURFIX DFS contains zero volatile organic content and is safe for use outdoors and in confined indoor spaces.

TECHNICAL DATA

Compressive strength (ASTM C109):

1 hour 2,100 psi

3 hours 4,500 psi

24 hours 6,000 psi

7 days 7,000 psi

28 days 8,000 psi

Approximate coverage (Yield) per 50-lb bag:

Up to 5 ft² at 1” or 0.41 ft³

Installation thickness:

1/2″-2” thick

NOTE: Can be extended with aggregate for thicker installations

Application temperature range:

50-95 deg F

Set (ASTM C266):

Initial set 15 minutes

Final set 20 minutes

Scaling resistance to de-icing chemicals (ASTM C672):

25 cycles 0.71 lb/sq ft

Freeze/thaw resistance (ASTM C666):

99.2% D.F.

Relative dynamic modulus (Procedure B):

300 cycles

Patch thickness limitations:

Light duty (cars)

Minimum 1/2”

Maximum 2” unextended

Heavy duty (trucks)

Minimum 2”

Maximum Unlimited extended

Applications over 2” thickness must be extended by the addition of pea gravel

Color:

Gray

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SURFIX SCREED SET | POLYMER MODIFIED, RAPID-SETTING SCREED AND RAMPING MORTAR

Screed mortar projects. Deck and ramp repairs. Uneven floor transitions. Sloping balconies and washrooms. Wet area floors to drain properly. Accepts most finish flooring in as little as 12 hours. Can be installed from tapered edge to 3” neat, may be shaved. Over 3” when extended with 3/8” pea gravel, 20 lb by weight. Work time is 15-20 minutes, set time is approximately 30 minutes. Shrinkage compensated, one component, just add clean water. Will not contribute to the growth of mold or mildew. No dangerous emissions or irritating fumes. Environmentally friendly, may be LEED eligible. Wide range for placement, from semi-stiff to semi flowable.

TECHNICAL DATA

Compressive strength (ASTM C109):

3 hours 2000 psi

1 day 3000 psi

28 days 4000 psi

Approximate coverage (Yield) per 50-lb bag:

Up to 6 ft² at 1”

Color:

Gray

Installation thickness:

Tapered edge up to 3” neat. Over 3”, when extended with 3/8” pea gravel, 20 lb by weight

Application temperature range:

50-95 deg F

Set (ASTM C191; 70 deg F , 50% RH):

Working time 30 minutes

Final set 60 minutes

Accepts coverings (70 deg F, 50% RH):

Standard covering, such as VCT, ceramic tile, carpet and coatings can be placed in as little as 12 hours.

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SURFIX SKM | POLYMER MODIFIED, RAPID-SETTING, TROWEL-APPLIED PATCHING COMPOUND

Accepts flooring in as little as 1 hour. Workable for 10-15 minutes. Compatible with most flooring adhesives. No dangerous emissions or irritating fumes. Will not contribute to the growth of mold or mildew. Environmentally friendly. May be LEED eligible.

TECHNICAL DATA

Approximate coverage (Yield) per 25-lb bag:

Up to 140 ft² at 1/32”

Installation thickness:

Feather edge up to 1/2”

Any thickness in small defined areas

Application temperature range:

50-95 deg F

NOTE: Above 85 deg F, use ACI Hot Weather Application Guidelines.

Set (ASTM C191; 70 deg F, 50% RH):

Working time 10-15 minutes

Final set 30 minutes

Color:

Gray

Accepts coverings (70 deg F, 50% RH):

Standard floor covering, such as VCT, ceramic tile and action back carpet, can be placed in as little as 60 minutes after application or when completely dry.

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SURFIX FEP | HIGH-PERFORMANCE, CEMENT BASED, SKIM COATING AND PATCHING COMPOUND

Suitable for use on all residential, commercial, and institutional applications in North Carolina and South Carolina. Smooth subfloors prior to final flooring. Patching and skim coating all substrates. Transitions, low spots and doorways. Tenacious bond to a wide variety of substrates. Accepts many floor coverings in as little as 15 to 20 minutes. Creamy smooth workability. Exceptional coverage and cost effective. Can be retempered without the addition of water. No dangerous emissions or irritating fumes. Will not contribute to the growth of mold or mildew. Environmentally friendly. May be LEED eligible. Can be applied in conditions up to 99% RH (per ASTM F2170 / Internal Relative Humidity Testing).

TECHNICAL DATA

Flammability (ASTM E84):

Flame spread -0-

Fuel contribution -0-

Smoke development -0-

Approximate coverage (Yield) per 10-lb bag:

Skim up to 400 ft²

Installation thickness:

Feather edge up to 1/2”

Any thickness in small defined areas

Application temperature range:

50-95 degF

Working time 15 minutes

Final set 30 minutes

Accepts coverings (70 deg F, 50% RH):

Water-based adhesives for carpet, VCT, vinyl sheet goods, etc.: As soon as skim or patch can be worked on without damaging the surface. Moisture sensitive adhesives (urethane and epoxy): 16 hours.

Color:

Gray

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The best concrete repair materials and the best concrete restoration systems in North Carolina and South Carolina are available from Turning Point Innovations in Charlotte NC.